Laser welding

What settings for 3 mm steel on Laser?

Quick answer

For 3 mm mild steel on Laser: 1,200–1,500 W machines handle 3 mm comfortably at full power with moderate travel speed — add wire if the joint has gaps.

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Settings table by thickness

Laser powerSingle-pass steelWith wire
1,000–1,200 Wup to ~3 mmthicker with multi-pass
1,500 Wup to ~4 mm~5 mm
2,000 Wup to ~6 mm~7 mm
3,000 Wup to ~8 mm10 mm+

Dialling it in

Start at the middle of the band on scrap of the same thickness. Listen: a consistent bacon-crackle means the voltage/wire-speed pair is right; hissing spatter means mismatched. Watch the wetting at the toes — a bead sitting proud on top is too cold; one digging in and undercutting is too hot.